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The Hidden Costs of Downtime — and How Proactive AIDC Device Maintenance Pays Off

Posted on 4/22/2025 by Christopher Wheelock

In the fast-moving world of distribution, logistics, and manufacturing, every second counts. When a mobile computer stops working or a printer goes down unexpectedly, the cost is more than just a quick fix—it’s lost productivity, delayed shipments, frustrated employees, and potentially, disappointed customers.

At Legacy Technology, we’ve seen firsthand how avoidable downtime eats into margins and disrupts operations. That’s why proactive barcode scanner and mobile computer repair and maintenance planning aren’t just “nice-to-haves”—they’re essential components of a smart AIDC (Automatic Identification and Data Capture) strategy.

Here’s what downtime is really costing your operation—and how a proactive approach can help you stay ahead of the curve.


Lost Productivity Adds Up Quickly

Even one device going offline during a busy shift can throw off workflows. Multiply that across shifts, locations, or a fleet of devices, and you’re looking at hours—sometimes days—of inefficiency.

Proactive Fix:
Routine inspections, firmware updates, and device health monitoring can catch issues early. Legacy Technology offers ongoing service options that keep your equipment running reliably, shift after shift.

Emergency Repairs Are More Expensive

When something breaks unexpectedly, the cost to get it fixed fast (including rush service, parts, and shipping) can be significantly higher than scheduled maintenance.

Proactive Fix:
Scheduled maintenance or service agreements help you budget for repairs, reduce surprise costs, and extend the life of your devices. Our expert tech team works with you to catch small issues before they become big ones.

Downtime Disrupts the Entire Operation

One bottleneck can halt an entire workflow. If your team can’t scan, print, or track inventory, you lose visibility—and potentially lose orders.

Proactive Fix:
Having spare devices on hand, keeping backups configured, and leveraging our rapid repair turnaround times ensures minimal impact when something does go wrong. We even offer device rentals to keep you moving while your equipment is in for service.

Employee Frustration and Turnover

When tools don’t work, frustration builds. Repeated device issues can lead to decreased morale, lower productivity, and even employee churn.

Proactive Fix:
Legacy helps you avoid repeat issues through device history tracking, standardized repair processes, and quality refurbishments—keeping your team equipped with hardware that works as hard as they do.

Delays Hurt Customer Relationships

Your customers expect orders to be accurate and on time. Downtime—especially if it causes missed shipments or errors—can damage your reputation and impact future business.

Proactive Fix:
A well-maintained fleet of AIDC devices means fewer errors, better traceability, and on-time delivery. Our service programs help ensure your equipment supports—not hinders—your customer promise.

Be Proactive, Not Reactive

Downtime is costly, but avoidable. By investing in proactive maintenance and repair services, you protect your bottom line and keep operations running smoothly.

At Legacy Technology, we specialize in service strategies that save you money, reduce downtime, and extend the life of your devices—whether they’re new or refurbished. From expert repairs and staging to affordable service contracts and same-day rentals, we’ve got you covered.

Let’s talk about how we can keep your operation up and running—without the hidden costs.

  • Blog
    • 2025
Legacy Technology Inc.
160 West Road,
Ellington, CT 06029
Phone: 866-271-9891
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Legacy Technology is an independent reseller and is not affiliated with, endorsed by, or sponsored by any of the manufacturers whose products appear on our website. We are not an authorized distributor or partner for any brand. As such, manufacturer warranties may not apply to items purchased through Legacy Technology. Any warranties or product support are provided solely by Legacy Technology unless otherwise stated. Certain products may include non-original components. All trademarks and brand names are the property of their respective owners and are used strictly for identification and reference purposes. Their use does not imply any official association with or approval by the manufacturer. Additionally, Legacy Technology prohibits any form of content scraping, duplication, or unauthorized use of the materials, images, or information presented on this site.
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